L45shell

The shell pieces are cut out of ¾ inch MDF (Medium Density Fiberboard) with jigs and routers. (Depending
on the demand, lasers in the future). The basic shell is designed to be strong enough for either a stationary
simulator or the demands of full motion. The basic kits will have 95% of the attachment points pre-drilled and
fitted so that there is no guess work by the home builder during assembly. All of the brackets, screws nuts
and bolts are included in the kit for the basic assembly.

Although the frame kit can be set up in just a few hours, the pieces in the basic kit are all cut flat giving each
individual freedom of how they want to finish the frame. Examples are a simple fabric covering, Monocot,
aluminum and fiberglass. As we all know, it’s what’s on the inside that counts, however, I plan to shape and
shave my shell so that all the lines flow on the outside. I plan to post the progress of my shell and future
building techniques on my website.

The nose avionics bay can also be used to house the computers. I also plan to use the forward bulkhead in
this area as a place to attach modules and various circuit boards.

The outside dimensions are: 6’6.5” long, 5’2” high , 5’6” wide at the rear wall and 3’9.5” across the nose .

All of the pieces are designed to be moved through any door of a residence for easy setup. The shell can
also be built in two sections, the port side and starboard side and then bolted together.